the pinball machine is CRITICAL to achieving a good finish...
yes - once all of the infill balsa pieces are in place - fill with the wood filler and really mud the hell out of it because you want to make SURE you are filling in any gaps as well as any voids (places where the surface might be
uneven) and let it dry for at least 4 or 5 hours...it must be bone dry.
Then comes the sanding - on a large area sanding block (typical 3 1/2" wide x 8" or so long) load 120 Grit..and sand the item (wing, fuselage whatever) to its best shape. meaning if it is a wing it now has a proper leading edge, trailing edge, and wingtip shape.
Next comes the surface sanding. Switch to a smaller block..say 3-4" long x 2-1/2" wide sanding block - stay with the 120 Grit and sand the surfaces of the item (wing top and bottom -or- fuselage sides,top and bottom surfaces)
and really sand down until you can see the tops of the formers and stringers pretty consistently. Now you want to sand again with 220 Grit using just the small block.
Once you have a nice consistent surface with no deep scratches remaining from the coarser 120G sanding..lay on the first coat of sanding sealer. Let that dry 100%
Now sand again with the 220 on the small block (I always use fresh sandpaper on each round of sanding for best results and to prevent a 'situation')
After you are satisfied with the finish (should be very smooth and have no gaps or other surface problems) put on another coat of the clear sanding sealer, let dry and sand with 220 Grit again.
Then finish sand with a 320 or 400 Grit on the small block.
Put on a base coat of paint or primer and let it dry 100% - Now you can see if your sanding technique was good...I usually have to sand some more with the 220G to get it just right. Then finish sand again with the fine grit
320 or 400G
Remember to wipe off after sanding and before painting - you don't want to trap a bunch of dust under the paint because that defeats the porpoise
IMPORTANT NOTE: if you do not have a pinball machine to use as a backdrop for your finished work send me $5.00 Canadian and I will tell you what you can use instead..
